Cutting Force and Finish Surface Simulation of End Milling Operation in Consideration of Static Tool Deflection by Using Voxel Model
نویسندگان
چکیده
منابع مشابه
Modelling and Numerical Simulation of Cutting Stress in End Milling of Titanium Alloy using Carbide Coated Tool
Based on the cutting force theory, the cutting stress in end milling operation was predicted satisfactorily through simulation of using finite element method. The mechanistic force models were introduced in high accuracy force predictions for most applications. The material properties in the simulations were defined based on the cutting force theory, as a function of strain and strain rate wher...
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In micro-milling, cutting forces generate non-negligible tool deflection, which has a significant influence on the machining process and on workpiece accuracy. This paper investigates the tool deflection during micro-milling and its effect on cutting force and surface generation. The distribution of cutting forces acting on the tool is calculated with a mathematical model that considers tool el...
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In the present study, an attempt has been made to experimentally investigate the effects of cutting parameters on cutting force in end milling of AISI 304 steel with solid carbide tools. Experiments were conducted based on four factors and five level central composite rotatable design. Mathematical model has been developed to predict the cutting forces in terms of cutting parameters such as he...
متن کاملOptimization of Machining Parameters to Minimize Tool Deflection in the End Milling Operation Using Genetic Algorithm
Optimization of cutting parameters is valuable in terms of providing high precision and efficient machining. One of the effects of cutting force in the end milling operation with low diameter tool (during metal cutting) is tool deflection. Assuming that machining errors mostly arise from tool deflection, attempt was made to optimize machining parameters using Genetic Algorithm (GA) so as to min...
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Injection molding is an important manufacturing process for optical and mechanical components. The hard steel dies used in this process play a direct role in the quality of molded parts. Traditionally, fabricating these dies involved rough milling followed by heat treatment, grinding, and polishing to the desired shape. Recently, high-speed machining of heat-treated steel (hardness > 55 Rc) has...
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ژورنال
عنوان ژورنال: Procedia CIRP
سال: 2018
ISSN: 2212-8271
DOI: 10.1016/j.procir.2018.08.218